Maintenance & asset management

A CMMS that lives inside the operation.

The full asset lifecycle — registry, inspections, defects, service intervals, parts & fluids, and work orders — kept as one continuous record per asset. When equipment moves between plants, the record moves with it.

CNV-02Conveyor 2 · drive assemblyAsset record
Plant 07Plant 12relocated Mar 2026
Inspections214 on recordtravels with asset
Defects31 closed · 2 opentravels with asset
Work orders48 · incl. WO-2026-0311travels with asset
Parts & fluids126 issues loggedtravels with asset
Manuals & docs9 attachedtravels with asset
Meter12,418 h · provenance kepttravels with asset
01 · ASSET REGISTRY

Every asset, and every asset inside it.

An asset and sub-asset hierarchy — the wash line, its conveyor, the conveyor's motor — tracked individually and inspected as one. Every meter reading knows where it came from, and a due-items rollup sits on every asset.

  • Asset and sub-asset hierarchy, inspected as one
  • Meters with source and timestamp on every reading
  • Due items spanning inspections and service — Overdue / Upcoming
02 · INSPECTIONS

The pre-shift inspection is where maintenance starts.

One inspection composes a section-group per child asset and computes a worst-case result — Pass, Operating with defects, or Out of service. An odometer field writes the reading back to the asset meter on submit, and an out-of-service result locks the asset until a passed return-to-service inspection clears it. Template library, per-asset profiles, 15 field types, and it keeps working offline in the field.

  • Computed worst-case — never a manual pass
  • Odometer write-back keeps meters current
  • Return-to-service gate — an out-of-service asset can't run until it passes
03 · DEFECTS & WORK ORDERS

From a flagged defect to a closed work order.

A defect carries a status machine, photos, a change log, downtime hours, a due date, and a meter snapshot auto-captured at creation. Work orders turn defects into scheduled, assignable jobs whose parts and labor costs roll up to the asset's history, with priority derived from severity.

  • Every defect timestamped, photographed, and tied to its asset and meter reading
  • Downtime captured for reliability reporting
  • Work orders roll parts + labor cost onto the asset record
04 · PREVENTIVE MAINTENANCE

Service by the calendar, or by the meter.

Four service-interval types, with cadences by time — Once, Daily, Weekly, Monthly, Quarterly — or by meter: every N units, or meter-and-time, whichever comes first. A daily meter estimate projects meter-based due points onto real dates, always shown as an estimate with a ~.

  • Time and meter cadences on the same schedule
  • Meter estimates project "due in ~40 h" onto real dates
  • Mail reminders and per-asset notification subscriptions
05 · PARTS & FLUIDS

Know what's on the shelf before the line goes down.

Parts and fluids with a critical flag and minimum quantities — items below min wash red and pin to the top. A usage log per part, a replenishment log with quantity, vendor, ticket, and date, and monitored bulk tanks with live level bars carrying the reading source and freshness.

  • Critical items below min, front and center
  • Usage history per part
  • Tank levels with source and freshness — see Connectivity for automated telemetry

Reliability

Reliability, built in.

The record doesn't just log failures — it gets ahead of them.

Wear-parts life tracking — liners, screen media, belting, with installed-position history and tons-processed life from meters
Predictive maintenance from learned baselines
Equipment-manual intake that drafts PM schedules and cross-matches parts by number

Why not a bolt-on CMMS

The record is wired to the rest of the operation.

One asset, one record

Downtime, workplace exams, and defects live on the same asset as production — maintenance is never a silo the plant reports into.

Nothing re-keyed

When equipment moves between plants, the whole history moves with it. No export, no import, no stale copy.

Enforced in the data layer

Meters, gates, and due items are properties of the record itself — not a spreadsheet beside the system of record.

Put every asset on one record.